Instructions and Dimensions
If you’ve lost or misplaced your Tuff Stuff installation instructions, do not panic – all Tuff Stuff instruction sheets are available here in PDF format. You will need Adobe Reader to view the instructions.
Air Conditioning Compressor Instructions and Dimensions
Air Conditioning Compressor Installation Instructions and Dimensions
- Application Information - Air Conditioning Compressors ACompsApplications.pdf Check out all the air conditioning compressors available from Tuff Stuff
- Air Conditioning Compressors - Oil Requirements AC_Comp_Req.pdf Every compressor has oil requirements
- Air Conditioning System Diagnosis ACSystemDiagnosis.pdf If your air conditioning system isn’t working properly, you may want to try these diagnostic procedures
- 4505 AC Compressor Instructions 4505 AC Compressor Instructions.pdf 4505 AC Compressor Instructions
- 4505 4515 Compressor Dimensions 4505 4515 Dimensions.pdf Sanden style compressor dimensions
- 4517 Compressor Dimensions 4517 Dimensions.pdf Peanut style compressor dimensions
Alternator Instructions
- Choosing an Alternator ChoosingAnAlternator.pdf Eliminate the guesswork in choosing the right alternator
- GM 1-Wire OEM Alternator Instructions GM1-WireOEMAlternators.pdf 1-Wire and OEM Installations
- Installation Instructions AlternatorInstructionsSm.pdf Alternator Installation Instructions
- 7102 10DN Alternator Instructions 7102 Alternators.pdf OEM Installation
- Ford Hybrid 1-Wire Alternator Instructions FordHybridAlternators.pdf 1-Wire Alternator Installation
- Alternator Tech Tip TechTip.pdf Loosen or tighten an alternator pulley nut
- Voltage Regulators Voltage Regulators.pdf Wiring Information
- CS130 Alternators - 1-Wire or OEM CS130 Alternators.pdf GM 1987-94
- CS130D Alternators - 1-Wire or OEM 8206_8242_Alternators.pdf 8206 and 8242 Alternators
- 8509 9509 Chrysler Alternator Wiring Instructions Chrysler alt wiringRev5.pdf 1-Wire and OEM Installations
- 7290 Wiring Harness 7290 Wiring Harness.pdf 7290 Wiring Harness
- 1-Wire Alternator Gauge Installation 1-wire_gauge_installation.pdf Universal
- 7068 7078 7716 to 7771 Conversion 7068-7078-7716-to7771-Conv.pdf Ford 1GEN to 2GEN and 3GEN
- 7074 Wiring 7074 Wiring.pdf Ford 1G-3G Large Case
- 7078 Custom Alternator Installation 7078_Custom_Alternator.pdf Ford Hybrid
- 7078 Original 1G Alternators 7078 Original 1G Alternators.pdf Ford Original 1GEN
- 7078 Original Alternator 7078_Original.pdf Ford 1GEN
- 7520C Pigtail Installation 7520C single.pdf GM CS130 and CS144 Alternators
- 7520H Pigtail Installation 7520H.pdf GM CS130D and AD244 Alternators
- 7530A 1-Wire Voltage Regulator for 7078 7530A Voltage Regulator for 7078.pdf Ford Hybrid Alternators
- 7530B 1-Wire Regulator Install Current 2nd Gen 7530B Current 8509 9509 Chrysler_1_wire.pdf For 8509 and 9509 Chrysler Alternators
- 7530B 1-Wire Regulator Installation Early 1st Gen 7530B Early 1st Gen 7509 Chrysler_1-wire.pdf For 7509 Early Chrysler Alternators
- 7716 to 7771 Conversion 7716_to7771_conversion.pdf Ford 2GEN to 3GEN Conversion
- 8219 Alternator 8219.pdf GM CS144
- 8509 Chrysler Field Grounding Kit 8509 Field grounding kit.pdf 8509 Chrysler Alternators
- Alternator Clocking ClockingR1.pdf Only a few Series of Alternators can be clocked
- CS130 - CS144 Custom Wiring CS130 Wiring rev3.pdf Replace a GM 10SI Alternator With a CS130 or CS144
- Custom Ford Alternators Custom_Ford_Alternators.pdf Ford Hybrid Alternators
- Pigtail Identification Chart Pigtails.pdf OEM Style Alternator Plugs with Wire Leads
- Ford Pigtail Wire Identification Ford Pigtails.pdf
Alternator and Pulley Dimensions
- Alternator Pulley Dimensions Alternator pulley dimensionss.pdf Includes all Tuff Stuff pulleys
- 7068 7069 7078 Hybrid 7068-7069-7078.pdf Ford style "Smooth Back" 1-wire with internal regulator
- 7074RD RK RG Ford 3G 7074RDKG.pdf Ford style large case
- 7078 Small Case OEM 7078Small Case OEM.pdf Ford 1G style small case
- 7102 10DN 7102.pdf Early GM style with external regulator
- 7127 7139 7140 10SI 7127-7139-7140.pdf GM style with internal regulator
- 7290 8173 CS144 7290-8173.pdf GM style with internal regulator
- 7510 Denso 7510.pdf Dodge/Jeep style with internal regulator
- 7511 Denso 7511.pdf Dodge/Jeep style with external regulator
- 7512 Denso 7512.pdf Mini alternator with internal regulator
- 7513 7515 Jeep Alternators 7513-7515.pdf Jeep Wrangler JK 2007 - 2011
- 7514 7516 Jeep Alternators 7514-7516.pdf Jeep Wrangler JK 2012-2018
- 7716 Ford 2G 7716.pdf Ford 2G style with internal regulator
- 7721 7724 Valeo 7721-7724.pdf Late model GM/Corvette style
- 7722 7723 Valeo 7722-7723.pdf Late model GM/Corvette style
- 7764 7791 Ford 3G 7764-7791.pdf Ford 3G Style with OEM Wiring
- 7768 Ford 3G 7768.pdf Ford 3G style with OEM wiring
- 7771 Ford 3G 7771.pdf Ford 3G style with internal regulator
- 7773 7781 8251 8436 Ford 4G 7773_7781_8251_8436r1.pdf Ford 4G style with internal regulator
- 7796 Ford 6G 7796.pdf Ford 6G style with OEM wiring
- 7860 CS130 7860.pdf GM style with internal regulator
- 7861 CS130 7861.pdf GM style with internal regulator
- 7864 8112 CS144 7864-8112.pdf GM style with internal regulator
- 7866 CS130 7866.pdf GM style with internal regulator
- 7935 CS130 7935.pdf GM style with internal regulator
- 7937 CS121 7937.pdf Mini GM style with internal regulator
- 8206 8233 8283 CS130D 8206-8233-8283.pdf Late model GM style with internal regulator
- 8219 CS144 8219.pdf GM style with internal regulator
- 8237 8292 8299 8302 AD244 8237-8292-8299-8302.pdf GM style with internal regulator
- 8238 AD230 8238.pdf GM style with internal regulator
- 8242 CS130D 8242.pdf Late model GM style with internal regulator
- 8266A AP B E Ford 6G 8266A-AP-B-E.pdf Ford 6G style with internal regulator.
- 8266C D DP F Ford 6G 8266C-D-DP-F.pdf Ford 6G style with internal regulator
- 8319 MAX AMP GM 8319.pdf MAX AMP - GM
- 8320 MAX AMP GM 8320.pdf MAX AMP - GM
- 8321 MAX AMP GM 8321.pdf MAX AMP GM
- 8441 MAX AMP GM 8441.pdf MAX AMP FORD
- 8439 8440 Ford Mustang 8439-8440.pdf MAX AMP FOR FORD
- 8509 9509 Chrysler 8509-9509.pdf Early Chrysler OEM style
Booster and Master Cylinder Instructions
- 4657B Power Brake Booster Mounting Bracket for 1963 - 1967 Corvette 4657B.pdf How to install the 4657B Power Brake Booster Mounting Bracket for 1963 - 1967 Corvette
- 4653 Power Booster Bracket 4653 Booster Bracket.pdf GM Truck Booster Bracket Mounting Instructions
- Proportioning Valve Proportioning Valve.pdf How to correctly connect brake lines to the proportioning valve
- Power Brake Booster Rod Adjustment Booster Rod Adjustment.pdf How to adjust the center rod length on specific Tuff Stuff power brake boosters
- Master Cylinder Plug Master_Cylinder_Plug.pdf Use a deep hole master cylinder and plug with a Tuff Stuff power brake booster
Booster and Master Cylinder Dimensions
- Master Cylinder Dimensions Master Cylinder DimensionsR1.pdf
- Booster Combo Dimensions BoosterMCdimensions.pdf
Power Steering Pump Instructions and Dimensions
- 5559 Filter Instructions 5559Filter.pdf Learn how to correctly install a power steering pump filter.
- Press-on Pulley Installation PSP_Pulley_Install.pdf Press-on Pulley Installation Instructions
- Installation and Bleeding Instructions PSP Installation and Bleeding.pdf If your power steering pump is making noise or has air in the system, you may want to read this.
- Type II Reservoir Installation TypeIIReservoir.pdf How to properly install the plastic reservoir onto a Type II power steering pump
- Type II Pump Dimensions TypeII Pump Dimensions.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressures.
- Saginaw Pump Dimensions Saginaw_Pump_Dimensions.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressures.
- Bracket Kit Dimensions PSP Bracket Dimensions.pdf View all power steering pump bracket kits and dimensions to quickly determine the kit you need.
- Ford 6168 Dimensions 6168PumpDimensions.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressure information.
Power Steering Pump Bracket Kits
- Bracket Dimensions PSP Bracket Dimensions.pdf View all power steering pump bracket kits and dimensions to quickly determine the kit you need.
- Power Steering Pump Bleeding PowerSteeringPumpBleeding.pdf If your power steering pump is making noise or has air in the system, you may want to read this.
- Big block Chevy - long wp - Saginaw 6507 6507.pdf
- Big block Chevy - short wp - Saginaw 6503 6503_bbc_short_saginaw.pdf
- Big block Chevy - short wp - Type II 6505 6505.pdf
- Small block Chevy - long wp - Saginaw 6508 6508.pdf
- Small block Chevy - short wp - Saginaw 6504 6504.pdf
- Small block Chevy - short wp - Type II 6506 6506.pdf
Starter Instructions
- 3193 13510 GM Gear Reduction Starters 3193-13510Starters.pdf GM gear reduction starters
- 3510 3570 3631 GM Full Size Starters 3510-3570-3631_Starters_r.pdf GM full size starters
- 6124 6131 6132 Ford Full Size Starters 6124 6131 6132 Starters.pdf Ford starters
- 6492 6510 6631 GM Starters 6492 6510 6631 Starters rev4.pdf GM starters
- 6510 6631 GM Starters 6510 6631 Starters rev3.pdf GM gear reduction starters
- 6550 GM Gear Reduction Starters 6550 Starters.pdf Chevy gear reduction starters
- 6584 6772 GM Gear Reduction Starters 6584_6772_Starters.pdf Chevy gear reduction starters
- 7629 Remote Mount Solenoid - Hot Start Kit 7629 Remote Mount Solenoid.pdf Hot start wiring diagram
- 13124 13131 13132 13149 Ford Gear Reduction Starters 13124-13131-13132-13149_Starters.pdf Ford gear reduction starters
- Ford Starters Technical Information FordStarterTech.pdf Ford ring gear and register bore information
- 13186 13310 GM Gear Reduction Starters 13186-13310_Starters.pdf GM gear reduction starters
Water Pump Instructions and Dimensions
- Water Pump Installation Water_Pump_Instructions.pdf Water pump installation instructions
- Water Pump Hub Information WaterPumpHubs.pdf Includes hole spacing and thread information
- LT1 Water Pump LT1_Water_Pump_Instructions.pdf LT1 water pump installation instructions
- Water Pump Bolt Kits Water_pump_bolt_kits.pdf Water pump bolt dimensions
- Thermostat Dimensions Thermostat Dimensions.pdf Thermostat dimensions